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1zu1 Prototypen – dense storage for prototype production

The Austrian company uses silicone molds for vacuum casting with polyurethane casting resin. They have to be stored away again after use and be available quickly when needed. An automated storage solution from Kardex Remstar helps to meet customer requirements in relation to quality, precision, and innovation.


  • Space-saving storage of around 13,000 silicone molds, each for 18 months
  • Integration of the 15-meter-high storage units into an existing concrete shaft
  • Precise storage and fast retrieval
  • Communication between the warehouse management software and the company’s own ERP


  • The shuttle system provides 555 m² of storage space on a footprint measuring just 25 m²
  • Identification of stored goods using a bar code scanner
  • Goods can be accessed more easily thanks to a position bar located below the access opening
  • Interface between the warehouse management software and ERP system

Scope of delivery:

  • 2 Shuttle XP 500 systems (W x D x H: 1,250/2,450 x 864 x 15,250 mm)
  • 1 Shuttle XP 500 (W x D x H: 3,650 x 864 x 9,050 mm)
  • Kardex Remstar warehouse management software

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